New tech could provide cheaper, less-polluting way to refine crude oil

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New tech could provide cheaper, less-polluting way to refine crude oil
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A newly developed material might one day help lighten the carbon footprint of oil refineries, which consume some 230 gigawatts annually—equivalent to the total energy consumption of Nevada.

Despite efforts to pivot toward renewable sources of energy, oil remains the backbone of modern society. It provides fuels for heat and transportation, and chemicals for everything from plastics to pharmaceuticals. But all these uses require separating crude oil into its various components. That separation process—which traditionally relies on heat—takes a tremendous amount of energy and accounts for roughly 1% of global greenhouse gas emissions each year.

“The potential savings are pretty impressive,” says Ryan Lively, a chemical engineer at the Georgia Institute of Technology who was not involved in the new work. The new membranes, he adds, must still prove to be durable for months if not years at a time. He and others also caution that conventional oil refineries may be slow to adopt them, because companies have already sunk costs into installing conventional separations systems.

Two years ago, researchers led by Lively and Andrew Livingston, a chemical engineer at Queen Mary University of London, reported inrather than distillation. They created membranes with built-in pores that allow small, light hydrocarbons to pass through and keep larger, heavier ones out. But light hydrocarbons passed through the membranes too slowly to make them practical for real-world use.

So, he and colleagues reformed the polymers that make up conventional membranes. First, they made individual polymers, linking a hydrophobic, or oil-like portion, to a hydrophilic, or waterlike strand. When they added these molecules in a mix of oil and water, they spontaneously assembled into tiny bubbles, or vesicles, with the hydrophobic portion facing inward.

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